Tungsten Carbide Saw Blades: Pansi pa Ntchito Yodula

Zopangidwira Kuchita Kwambiri: Sayansi Kumbuyo kwa Carbide Blades

Masamba a Tungsten carbide amayimira ukadaulo wopangira zida zamafakitale, kuphatikiza tinthu tating'ono ta tungsten carbide (85-94%) ndi cobalt binder (6-15%) kudzera munjira zotsogola. Izi zimapanga chinthu chokhala ndi zinthu zapadera:

• Kulimba: 1,500-2,200 HV (Vickers)
• Kulimbana ndi Kutentha: Kumakhalabe m'mphepete mpaka 900 ° C
• Valani Kukaniza: 50-100X moyo wautali kuposa masamba a HSS

Shanghai Easydrill imagwiritsa ntchito magiredi ang'onoang'ono a carbide (0.5-0.8μm) okhala ndi masanjidwe angapo a cobalt pamasamba awo oyambira. Kapangidwe kake kameneka kamakwaniritsa bwino pakati pa kulimba kwa fracture ndi kukana kuvala - kupangitsa kuti masamba azitha kupirira mphamvu zazikulu zomwe zimakumana ndi zida zamakono za CNC kudula.

Ubwino Waukadaulo Kufotokozeranso Kudula kwa Industrial

1. Moyo Wautali Wosayerekezeka & Kugwiritsa Ntchito Ndalama
Kuyesedwa kwa labotale kumawonetsa:

• Masamba a Carbide amatha 8-12X motalika kuposa njira zina za HSS pakudula zitsulo
• Kuchepetsa kusintha kwa zida kumawonjezera kugwiritsa ntchito makina ndi 30-45%
• Mtengo-pa-kudula ukutsika mpaka 60% ngakhale ndalama zoyambira zimakwera

2. Kuthekera Kwambiri Kwambiri
Easydrill's carbide blades process zida zosatheka pamasamba wamba:

• Zitsulo zolimba (HRC 50-65)
• Zophatikizika za abrasive (CFRP, G10, zoumba za kaboni)
• Zosakaniza zopanda chitsulo zomwe zili ndi silicon> 18%
• Zitsulo zosapanga dzimbiri (304, 316L, duplex giredi)

3. Kudula Kwambiri Magwiridwe

• Sungani zololera zamkati mkati mwa ± 0.05mm
• Kumtunda kumatsikira mpaka Ra 0.4μm yotheka
• Kapangidwe kakang'ono ka burr pa zinthu zoonda (<0.5mm)

Table Yofananitsa Magwiridwe:

Ntchito Zamakampani Komwe Carbide Imalamulira

Metal Manufacturing Revolution

• Magalimoto: Kudula zosoweka za zida zolimba (HRC 58-62), ma brake rotor, ma axle shafts
• Zamlengalenga: masamba otsetsereka olondola (Inconel 718), zida zophatikizika za airframe
• Mphamvu: Kukonza zida zamafuta / gasi, ma shafts amphepo

Specialized Material Processing

• Kudula Kophatikiza: Kudula kopanda delamination kwa CFRP yokhala ndi ma geometries apadera a mano
• Mwala/Konkire: Masamba olimba a diamondi opangira zida zomangira
• Makampani a Chakudya: Kukonza zitsulo zosapanga dzimbiri popanda kuipitsidwa

Ubwino Waumisiri: Shanghai Easydrill Innovations

Monga mtsogoleri wotsogola wa ISO 9001-certified, Easydrill imakankhira ukadaulo wa carbide patsogolo ndi:

1. Zamakono Zamakono Zamakono

• Asymmetric Akupera: Amachepetsa kugwedezeka ndi 40% podula khoma lopyapyala
• Kusintha kwa Pitch Design: Kumathetsa kumveka kwa ma harmonic pa RPM yayikulu
• Micro-Grain Carbide (0.4μm): Pagalasi amamaliza pa implants zachipatala

2. Zophimba Zaumwini

• TiAlN (Aluminiyamu Titanium Nitride): 2,800 HV kuuma
• DLC (Monga Kaboni Wa diamondi): <0.1 coefficient friction
• Nanocomposite Layers: Mipikisano yogwira ntchito zotchinga kutentha

3. Kupanga Mwaluso

• Makina a CNC akupera ndi ± 0.005mm kulolerana
• Kuwotcherera chitsulo cha electron kwa zolumikizira zopanda kanthu
• Matupi a masamba oyesedwa ndi resonance

Kusankha Tsamba Lanu Labwino Kwambiri la Carbide: Upangiri Waukadaulo

Zofunikira Zosankha Zofunikira

Kuchita Zabwino Kwambiri

1. Kuwongolera Liwiro: Osapitilira muyeso wapamwamba kwambiri wa SFM wa opanga
2. Kukhathamiritsa kwa Chakudya: Sungani 0.06-0.12 mm / dzino chip katundu
3. Njira Yozizirira: Kuziziritsa kwa kusefukira kwamphamvu (> 15 bar) pazitsulo zolimba
4. Kuwongolera kwa Harmonic: Gwiritsani ntchito masamba osinthika opitilira 3,000 RPM

Tsogolo la Carbide Technology

Shanghai Easydrill imatsogolera luso ndi:

• Smart Blade Systems: Ma sensor ophatikizidwa omwe amawunikira kutentha ndi kuvala
• Ma Hybrid Substrates: Zomangamanga za gradient carbide zokana mphamvu
• Kupanga Zokhazikika: Kukonzanso kwa tungsten kotsekeka
• Mapangidwe Opangidwa ndi AI: Ma geometri opangidwa ndi algorithm opangidwa ndi mano

Chifukwa Chake Carbide Blades Amapereka ROI Yosagwirizana

Ngakhale mtengo woyamba ndi 3-5X kuposa HSS, masamba a carbide amapereka:

• 75% kuchepetsa ntchito yosintha zida
• Kuwonjezeka kwa 40% pakugwiritsa ntchito makina
• 62% yotsika mtengo-pa-kudula muzitsulo zolimba
• Zero rework pazinthu zolondola

Dziwani zambiri za Easydrill Advantage
Zomera za Shanghai Easydrill za carbide zimaphatikiza kulondola kwa uinjiniya waku Germany ndi ku China kupanga bwino. Kuyambira kunyamula ma saw masamba mpaka 800mm ozizira ma saw ntchito, mayankho athu amapereka:

✓ Ma geometries opangidwa ndi mano azinthu zanu zenizeni
✓ zokutira za nano zogwiritsiridwa ntchito kwambiri
✓ Zambiri zotsimikiziridwa ndi gulu lachitatu pa tsamba lililonse
✓ Thandizo laukadaulo ndi kukhathamiritsa kwa magawo

Sinthani ntchito zanu zodulira - Lumikizanani ndi Shanghai Easydrill lero kuti muwunikenso pulogalamu yaulere komanso pulogalamu yoyesera.