Mapeyala Otsiriza: Zida Zolondola za Makina a CNC ndi Kupitilira apo

Mafotokozedwe Aukadaulo a End Mills

Zigayo zomaliza za Shanghai Easydrill zimapangidwa kuti zikhale zolimba komanso zolondola. Zinthu zazikulu ndi izi:

• Zinthu Zofunika:
  • Carbide: Yopangira makina othamanga kwambiri komanso kuuma (HRC 55+).
  • Chitsulo Chothamanga Kwambiri (HSS): Yotsika mtengo pogaya zinthu zonse.
  • HSS Yolimbikitsidwa ndi Cobalt (HSS-E): Kulimba kwa kutentha kwa aloyi olimba.
• Zophimba:
  • TiN (Titanium Nitride): Chophimba chogwiritsidwa ntchito nthawi zonse kuti chichepetse kuwonongeka.
  • TiAlN (Titanium Aluminium Nitride): Kukana kutentha kwambiri (mpaka 900°C).
  • AlCrN (Aluminium Chromium Nitride): Yabwino kwambiri pazinthu zopanda chitsulo monga aluminiyamu.
• Mitundu ya Chitoliro:
  • Chitoliro cha 2: Kuchotsa bwino ma chip mu zinthu zofewa (monga aluminiyamu).
  • 4-Chitoliro: Mphamvu ndi mapeto oyenera a chitsulo ndi zitsulo zolimba.
  • Zitoliro 6+: Kumaliza bwino kwambiri mu aloyi amlengalenga.
• Makulidwe a m'mimba mwake: 1mm mpaka 25mm, yogwiritsidwa ntchito popangira zinthu zazing'ono komanso zolemera.
• Ma Angles a Helix:
  • 30°–35°: Za zitsulo zolimba (monga titaniyamu).
  • 45°–55°: Zothandiza pa zinthu zofewa komanso kuchotsa tchipisi bwino.
• Mitundu ya Shank: Yolunjika, Weldon, kapena BT/HSK kuti igwirizane ndi makina a CNC.
• Malangizo a Liwiro:
  • Aluminiyamu: 500–1,500 RPM
  • Chitsulo: 200–400 RPM
  • Chitsulo chosapanga dzimbiri: 150–300 RPM
• Zipangizo Zogwirizana: Zitsulo (chitsulo, aluminiyamu, titaniyamu), mapulasitiki, zinthu zopangidwa ndi matabwa, ndi zinthu zina zopangidwa ndi matabwa.

Kugwiritsa Ntchito Ma End Mills

Ma end mill ndi ogwiritsidwa ntchito m'mafakitale osiyanasiyana:

1. Kukonza Machining kwa CNC: Pangani zida zovuta kwambiri zamagalimoto, ndege, ndi zamagetsi.
2. Kupanga Nkhungu: Pangani mabowo ofotokoza bwino m'mabowo obayira jakisoni pogwiritsa ntchito makina opangira mphuno ngati mpira.
3. Zamlengalenga: Ma alloy opepuka a makina monga titaniyamu ndi Inconel a zida za injini.
4. Magalimoto: Ma block a injini ya mphero, zida zotumizira magiya, ndi zolumikizira zapadera.
5. Kukonza matabwa: Pangani zojambula zokongoletsera ndi zolumikizira pogwiritsa ntchito mphero zapadera.
6. Zipangizo Zachipatala: Pangani zida zochitira opaleshoni zolondola komanso zoyikamo zinthu kuchokera ku zinthu zogwirizana ndi thupi.

Ubwino Wogwiritsa Ntchito Ma End Mills

Zipangizo zomaliza zimagwira ntchito bwino kuposa zida zachikhalidwe ndi maubwino awa:

• Kulondola: Pezani kulekerera kolimba (± 0.01mm) pa geometries zovuta.
• KusinthasinthaDulani mbali iliyonse (yozungulira, yozungulira, kapena yozungulira).
• Kuchita bwino: Kuchuluka kwa zinthu zochotsedwa (MRR) kumachepetsa nthawi yopangira makina.
• Kulimba: Carbide ndi zokutira zapamwamba zimawonjezera moyo wa zida ndi nthawi 3-5.
• Kumaliza Pamwamba: Pangani zomaliza zonga galasi popanda kukonza zambiri.
• Kusinthasintha: Imapezeka mu mawonekedwe a sikweya, mphuno ya mpira, ndi ngodya yozungulira kuti igwiritsidwe ntchito zosiyanasiyana.